Full Chisel Blog

April 10, 2014

Canadian Production Wheel – Bobbins

A quick job came in the shop, a request for two additional bobbins for a Canadian Production Spinning Wheel.  Also made a peg to hold the crank and provided a ‘chicken nut’ and bolt for the clam shell tension mechanism.

cpw1

The first coat was a mixture of Moses T’s St. John’s Oil and red iron oxide and yellow ocher.  I allowed this to dry overnight, then a light sanding.

cpw2

I then sealed it with shellac followed by a coat of Moses T’s St. John’s Oil and burnt umber.  The weather was so nice I put them outside to dry.

cpw3

Then a thin coat of Moses T’s St. John’s Oil and black iron oxide.  Turned out fine and the customer was happy.

cpw4

Stephen

March 18, 2014

Lazy Kate

One more thing regarding the Black Beauty spinning wheel restoration, the owner decided she wanted a lazy kate for her wheel as it had the existing upright which from its design was not for a distaff but to hold extra bobbins on the wheel.

lazy kate

I got a rough sketch with the dimensions for the spacing of the iron bars [courtesy Mark Schramm] and did a drawing for the turning.

I then drilled holes, upset some burrs on the ends of the iron rods, washed them down with alcohol, then etched with a fresh clove of garlic and used Fish Glue to hold them in place.

lazy kate1

The birch turning was then stained using Moses T’s St. John’s Oil and burnt umber pigment and allowed to dry overnight.  Next was shellac with black iron oxide for the final finish.

lazy kate2

I will have the owner shoot a picture of the complete wheel and post it later.

Stephen

March 16, 2014

Double Table Spinning Wheel Restoration

 

While I have restored probably well over 100 spinning wheels, this is my first double table spinning wheel restoration.  Of Scandinavian origins this wheel is a close match to this one featured on a Catalogue from a local Daughter’s of the Utah Pioneer Museum.

dt

Sometime during its history the original pitman was replaced with a homemade folk art replacement.  I do think because the pitman was rigid that it caused damage to the two uprights holding the wheel; the sockets in the lower table were both broken.  These were easy to repair as all of the parts and pieces were there, so using Fish Glue I filled the joints, clamped them and washed off the excess glue with a wet cloth.

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dt1

dt2

There was an interesting piece of wood in one of the maidens, apparently to keep the flyer in place.  I had to remove this when the proper sized spindle, flyer, whorl, and bobbin were added.

dt4

The treadle also needed some repair as the end where the pitman is attached had a piece missing.  I shaped a new piece and glued it into place.

dt5

dt6

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I also had to make new leather bearings for the maidens; first a paper pattern to fit the mortise and the leather bearing.  This is for a new spindle, flyer, whorl and bobbin that replaced the missing set.

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I replaced the pitman with one influenced by the one on the original in the local museum.

dt9

The drive band is hemp cord that I washed, stretched, and allowed to dry.  I then treated it with Drive Belt Dressing.

Here are two views of the finished restoration.  This one belongs to a friend of mine who purchased it for $35.00 at a local swap meet and now that it is restored he intends to put it up for sale.

dt11

dt10

 

Stephen

 

 

March 3, 2014

Walking Wheel Spindle Head Repair III

The walking wheel spindle head repair is complete and now that I have a proper size mailing box I will put it into the post soon.  Here is the first part, and here is the second part.spindle head12This is the small pulley repair with its first coat of stain to match the original.

spindle head3a

This is the pulley with the final stain and ready for the installation of the whorl, end, or flange of the iron spindle.  I first roughened up the area where the whorl will be fixed, then I washed it down with alcohol and etch the metal and the inside of the maple whorl with a fresh clove of garlic.  It is attached with Fish Glue.

spindle head7a

The whorl glued in place with its first coat of Moses T’s St. John’s Oil and yellow ocher dry powdered pigment.  I allowed 24 hours to dry before moving on to the next step.

spindle head7b

A coat of thinned shellac and a coat of burnt umber dry powdered pigment with a bit of Moses T’s St. John’s Oil.

spindle head13

Another thin coat of shellac then some Oil with black iron oxide which was allowed to dry overnight.  The final coat was thin shellac.

spindle head14

I had prepared the braided corn husks for the bearings and attached them with hemp string.  I will include a couple extra braided corn shuck bearings for future replacement when and if necessary.  I also included a hemp drive band treated with Drive Belt Dressing.

Job done.

Stephen

 

February 21, 2014

Got Rosin?*

*that should read ‘Do you have rosin?’

According to the 1930 edition of Merck’s Index:

Rosin-U.S.P.X;B.P.

Colophony; Abietic Anhydride; Yellow Rosin; Resina, B.P.-Res. left on distil. volat. oil fr. oleoresin obt. fr. Pinus palustris & o. spec. of Pinus, Pinaceæ. – Occur.:Rosin is chiefly supplied by the U.S. – Sol.: Freely in A., B., E.,  glac.acet. acid, oils, & soluts. of fixed alkali hydroxides.  U.S.P. also in CS2. – Sp. Gr.: 1.07 – 1.09 at 25°C., U.S.P. – Constit.: Chiefly (80%-90%) abietic acid, or its anhydride resene (5%-6%, B.P.C.).; also pinic & sylvic acids –  Uses: Pharm., as ingred. in oints, plasters, cerates, &c. – Techn., manuf. varnishes, varnish & paint driers, printing inks, cements, soap, sealing wax, wood polish, floor coverings, paper, plastics, fireworks, tree wax, sizes; f. waterproofing cardboard, walls, etc., & as source of rosin spirit & rosin oil, & pitch.

rosin

It is available by the pound at the Full Chisel Store, here.

Stephen

February 19, 2014

Walking Wheel Spindle Head Repair II

I started talking about this restoration here.   I made a drawing for making a new maple whorl [head or flange] on the spindle.spindle head4

This is the whorl temporarly fit to the metal spindle, I will later roughen the spindle slightly, etch with garlic and glue in place with Fish Glue.  spindle head7

Here is what the mother-of-all looked like when it arrived, I discussed replacing the obviously newer maiden with a proper one.  My client said that would be fine but insisted as much of the original should be maintained, music to my ears.

spindle head1

Here is the new replacement in birch to match the original.

spindle head6

In order to get the finish to match the original it took several steps, the first is a mixture of Moses T’s St. John’s Oil and yellow ocher dry powdered pigment.

spindle head9

The next step is a coat of shellac with some burnt umber dry powdered pigment.

spindle head10

Then a bit of black iron oxide dry powdered pigment with shellac to get near the final color.

spindle head11

Then some abrasion of the shiny finish and a coat of wood ashes makes it a good match to the original, there is no way to do this in one step to match the old finishes.

Here is the damaged pulley on the shaft together with the replacement part and the pattern that matches what is remaining on the original.

spindle head8

Having fit up the two pieces, I etched them with garlic and glued them in place with Fish Glue.  It was impossible to clamp so I held it in my hands for 10 minutes then set it aside to cure.  A little work with a chisel and I gave it a coat of shellac with burnt umber pigment.  I will add a bit of black later.

spindle head12

I still need to braid up a couple of corn shuck bearings and tie them onto the maidens.  This is an unusual method of attaching the bearings, most are secured through a hole and fixed with a wedge.

spindle head5

I was able to fit the pieces back together to determine just how they were tied on.  This job is nearly complete.

Stephen

 

January 26, 2014

Black Beauty Spinning Wheel Restoration, complete

bbcomplete

Well I have finally finished this wheel after much work, as documented here and earlier.  The owner of the wheel had called her the ‘Black Beauty’, and she was until I got into the restoration which was much more involved than I had originally imagined.  The wheel was called ‘Black Beast’ during most of its stay in my shop.  The owner said that if she knew what kind of condition it was in she would never have purchased the wheel.  But that is in the past and now the wheel is in working condition with two extra [new] bobbins and it is good for another 100 years or so.  The wrought iron crank may need some attention in the future.

Everything was done and I put it all together but could not find the tension garter wedge I had previously fabricated.  I then spent more time looking for it on my bench that it would have taken me to make a new one.  So I decided to take the spinning wheel out for this final photograph, then put my vise back on my bench and make a new wedge.  I took the picture, came back in the shop and there in the middle of my bench was the wedge.

Stephen

January 23, 2014

My work goes largely unnoticed

Here is the final finish on the Dutchman repair I showed in my last post.  I used pigmented wax to fill in the joint, then worked it over to match the surrounding optical surfaces.

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Stephen

January 17, 2014

Lace Drop Spindle

Just need to put the finish [walnut oil] on this lignum vitae lace drop spindle and it will be ready to go to its new owner, if it is not too heavy.  The first picture I weighed the rough turning and it weighed 2.75 ounces.  The flash on the camera was used on the first photograph.

lace spindle1

After I drilled the hole for the iron wire hook, I cut off the ends and the overall weight is 1.45 ounces.  I like the bamboo motif on the shank and the bell shape at the bottom.  Hook prepared with garlic and glued in with Fish Glue.  Natural light was used in the photograph below, still getting use to my new camera.

lace spindle2

I also have a couple of lignum vitae whorls for larger drop spindles in the works.

Stephen

November 18, 2013

Turned my Peg Board into a finish drying rack

I made this several years ago for clamping odd shaped object using pegs and wedges for tension.  I also have a couple of threaded pegs that allow screw pressure.  I have used it for restoration and repair work as well.  It is 16 1/2″ wide, 36″ long and 1 1/2″ thick yellow poplar with one inch holes spaced over the surface.  I can also use holdfasts in any of the holes.

Recently after finishing with Moses T’s Gunstocker’s Finish some curved stretchers for a table I am working on for a friend, I needed somewhere to place the pieces for the finish to dry with good air circulation.  So I stuck a couple of 1 inch dowels into the holes and they worked to hold the pieces spaced apart.  The weight of the pegboard was sufficient to hold the weight of the stretchers, even set out on the ends of the dowels.

pegboard

An already handy tool has a new ability as a drying rack.

Stephen

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