Full Chisel Blog

May 3, 2013

The Complete Cabinet Maker And Upholsterer’s Guide – J. Stokes 1829

stokes1829

Gary Roberts over at Toolemera has done it again and reproduced a fine tome from the nineteenth century.  The book has many full color plates, hand colored engravings and Mr. Roberts has reproduced the entire book in color, so the pages appear as they would in an original edition.

Mr. Stokes has done an excellent job at assembling material from his peers and predecessors, which I won’t call plagiarism as it was common practice.  Some of the engravings have the long f for the s, indicating an earlier time.

The book is however full of very useful information about lay out, perspective, drawing, design and construction of furniture, with an emphasis on finishing, which I found fascinating.  This is a great hardbound edition of an historical work that is a pleasure to hold in ones hand and read about the past and the ways of old.  Add this one to your bibliotheque.

Stephen

April 27, 2013

Hand Forged Glue Scraper

Filed under: Clamping,Of Interest,Proper Tools,Scrapers,Techniques,Uncategorized — Stephen Shepherd @ 11:38 am

Master Blacksmith Mark Schramm made this specialty glue scraper for a friend that makes wooden blanks for snowboards and skies.  He has a rack of specialized bar clamps to clamp the blanks of aspen together.  In the coarse of gluing the pipes get covered with glue, making alignment of the boards difficult, so he needed a solution.

glue scraper1

 

glue scraper2

 

My friend and his young son that he is teaching to turn made the handle and used a piece of copper pipe for the ferrule and the wood came from a pallet.  The blade is made to fit the curve of the pipes and makes quick work of the dried glue.

Nice work Mark.

Stephen

April 9, 2013

Vise upgrade

Filed under: Clamping,Historical Material,Of Interest,Proper Tools,Techniques,Uncategorized — Stephen Shepherd @ 11:13 am

I built this particular vise back in 2002 and it has been in constant use since that time.  The photograph below was taken in 2005 and it had seen some use since then and was in need of an upgrade.

I used a toothing plane to smooth off the saw marks, chisel marks, etc that had marked up the top of the maple chops.  I then used a card scraper to remove the toothing marks and the surface was ready for the upgrade.

vise update

Using my one inch ruler punch I marked off a ruler a little over 5″ in length on the top edge.  I first used a cold chisel to mark the one inch marks, then used the punch to fill in.   I then used my old number punches to mark the increments. [I didn’t think I needed to include the gnomon on this picture.

I should have done this when I first built the vise as I have already found it to be very helpful.

Stephen

April 7, 2013

Felibien Iron Bar Clamp

Although I am not sure how to pronounce the name, he is a precursor of Roubo and published his work on Architecture [slightly misleading name] in 1690!  This style of clamp keeps getting older and older.  The link is a pdf of his book, which is written in old French but the pictures are in English.

Felibein

This is the second pair order and will be shipped out in the morning.  I also used my bow saw to enlarge the notches in my clamp extension for my personal clamp.

iron bar clamps and extension

Clamps can be ordered here.  Contact me by email if you desire longer sizes.

Stephen

 

March 27, 2013

Roubo Iron Bar Clamp

Well what do you know, it’s a Roubo!  Here is part of the page in Andre Roubo’s work from the 18th century.  Even shows the clamp extension which I first mentioned in Shepherds’ Compleat Early Nineteenth Century Woodworker originally published in 1981 and available in paperback here.

roubo clamp1

Here are the final iteration of the original with some ‘improvements’ made from the prototype.  Not really improvements more like matching the original as closely as possible.  These two are for the first order that has already been placed and shipped.

Roubo clamp

Slightly longer that the original prototype they just fit in a Medium Flat Rate postal shipping box.  The slight increase in length allows for 12″ between the jaws of the clamp.  The increase in the size of the short bar together with the increased size of the top tab makes loosening the clamp a breeze.

These clamps not only work great but look wonderful hanging on a shop wall.  You can purchase yours here.  Thanks to master blacksmith Mark Schramm for making these and redoing them until we got them right.

Stephen

 

March 12, 2013

The Worlds simplest Bar Clamp

If there is a simpler bar clamp, I have never seen one as simple as this one.  I have wanted one of these clamps for a long time and now I have one.  Made of 1/2″ square mild steel it has a reach of 3 1/3″ and can hold up to 12″ between jaws, with an overall length of 17″ to fit in a Medium Flat Rate box for shipping.

bar clamp1

bar clamp2

The prototype in the photograph is slightly shorter, clamps for sale will be slightly  longer.  Made by Master Blacksmith Mark Schramm, it took a couple of variations of the short piece to get it looking like the old images of this clamp.

clamp extensions

With the addition of wooden clamp extensions [of any length] it can clamp very large panels, see illustration.  Simple to use, tighten or loosen with a wooden mallet or hammer.

I am offering these for sale in The Full Chisel Store.

Stephen

March 3, 2013

30 day e-pox-ee or traditional Cutler’s Cement

 

As many of you know, and all of you should, that I don’t use modern things when it comes to doing traditional woodworking.  I don’t like modern white or yellow glues as their manufacture is extremely dangerous, highly polluting and based on petroleum distillates.  Same with modern poly glues and plastic finishes, I have no use for them.  They are just inappropriate for what I do.

What I was missing was the equivalent of e-pox-ee, the word does not even come out of my mouth, but I needed a permanent adhesive for chisel handles and for attaching wooden handles onto metal objects.  I did some experimental archeology and recreated the 1824 Cutler’s Cement from the Universal Receipt Book that I reprinted.

Well the stuff works great with only one drawback and that is its incredibly long drying time.  It does take at least 30 days for the stuff to completely cure and that is even helped along with keeping the newly ‘glued’ pieces near a heat source to aid in the drying and curing of the cement.  I also live in an arid mountain desert with low humidity.

I went with the exact formula on this batch, carefully measuring out the two main ingredients then adding just enough linseed oil [in the form of Moses T’s Gunstocker’s Finish, which is high in linseed oil with a bit of turpentine, gums and resins, etc.], to make a very thick paste.

small eating knife

small eating knife2

On a small German [F. Herder, Solingen] eating knife with a beech handle, I first etched the metal tang with a fresh cut clove of garlic, then pushed the thick past down the hole of the handle and checked it until it was pushing excess back out the hole.  I cleaned off the squeeze out and set it aside to dry.

small eating knife4

small eating knife3

After about a week I noticed that the oil had soaked through the beech wood handle in two places near the blade.  To my surprise the oil had not traveled with the grain of the wood but it migrated along the medullary rays, through the grain or growth rings.  I found that astonishing as I assumed the oil would flow along a ring rather than through the annual growth ring.

After a few more weeks the blade was securely held in the handle and I raised the grain and allowed it to dry.  I lightly sanded the beech, applied some Moses T’s Reviver [a lean oil] and some burnt umber dry powdered pigment.  I wiped off the excess and allowed it to dry for a couple of days, followed by a couple of coats of Moses T’s Gunstocker’s Finish [a fat oil].

small eating knife5

This knife has been used, soaked twice and washed with soap and water over a dozen times.  Blade is held securely.

The other items, brazier handle ferrules, saw handle, awl, chisels, etc., have all dried for the required time and all are very secure.  So now I have my appropriate, traditional adhesive that is waterproof, heat resistant, all natural, safe to make and use, and not a permanent inflexible dangerous petrochemical plastic.

Stephen

 

January 11, 2013

Shepherds’ Compleat Early Nineteenth Century Woodworker – First Review

bookcover2

This is the first book review of my first book that was originally published in hardbound in 1981.  This review appeared in Smithsonian Magazine April 1982.

smithsonian1

smithsonian2

 

 

I found this while doing research at the University of Nevada, Reno at their excellent library.

Now I need to find the reviews in Workbench Magazine, Soldier of Fortune Magazine and Museum of the Fur Trade Quarterly.

Available at Tools for Working Wood

and The Full Chisel Store or from Amazon.  Amazon also has original hardbound editions for sale.

Stephen

December 3, 2012

High School Wood Shop Project ca 1941-1944 – Restoration

A small restoration project came through a referral from a friend.  The table was built by the clients father in High School sometime between 1941 and 1944, it is built from birch, stained walnut, hide glue, iron screws and a shellac finish.

One of the tripod legs had come loose and one of the dowels broke, I first drilled out the broken dowel parts using a gimblet bit, a small carving gouge and a duck bill spoon bit.  The gimblet bit drills roughly down the center, then with the carving gouge remove most of the remaining wood, then using the spoon bit to clean out and prepare the hole for a new dowel.  The replacement dowel is also made of birch.

I will replace this label with one on acid free paper with all of the information.

I used a couple of hook scrapers I made from saw blade fragments from making cabinet scrapers.  I heated them up in order to get a sharp bend then heated and quenched to harden it again.  Sharpened to a 45 degree angle with no burr.

I also roughened the surfaces prior to re-gluing the leg and new dowel in place.  I used a knife to cross hatch score the glue surfaces.

I used hot hide glue, 1 teaspoon glue : 2 teaspoons distilled water in my small glue pot, turned on the heat and 10 minutes later glued the leg into place.  I held the leg against the post for about 5 minutes, then applied blue painters tape to hold in place.

I will treat it with Moses T’s Reviver tomorrow, after I wash off any glue residue.  The surface has some alligator texture, which I will leave as part of its history.  This table is not an antique but it is older than me.

Stephen

October 30, 2012

Traditional Veneer Hammer in Wrought Iron

Filed under: Clamping,Hide Glue,Historical Material,Of Interest,Proper Tools,Techniques,Veneer — Stephen Shepherd @ 12:37 pm

I have always used what I considered the American pattern veneer hammer made of wood with perhaps a brass blade, but generally hardwood such as boxwood or lignum vitae.  The one on the right is my first veneer hammer with a brass blade, I made this about 40 years ago.  The one on the left is the American pattern.

A while back I taught a workshop on hammer veneering and the class made veneer hammers, it was a fun class at the Nevada WoodChucks.  We built the American pattern with one fellow turning the head as well as the handle.

Recently a friend borrowed my veneer hammer for a big job he had designed and built.  Then I found myself in need of a hammer for a restoration job.  I borrowed an all metal German Veneer Hammer from a friend to do the job in a timely manner.  I really liked the way it worked and was able to warm the head to aid in the hammering down of the veneer.

I did some research on old metal veneer hammers and came up with a traditional style in the size I wanted, and these are generally considered Continental patterns and this one is French or German in influence.  And it was constructed from a wagon wheel out of wrought iron, forge welded together to make the proper thickness by master blacksmith Mark Schramm.

The handle is split hickory, wedged with beech and glued in place with Fish Glue after I etched the eye with garlic.  Washed it off with alum and water to make the glue waterproof and I will finish with Moses T’s Reviver [a lean oil] followed by Moses T’s Gunstocker’s Finish [a fat oil].

I have a big veneer job to do so this will fit the bill.

[I have also seen this type of hammer with the head mounted with the blade inside toward the handle, which is correct?  I think this way with the maker's mark on the underside.]

Stephen

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