Full Chisel Blog

March 21, 2013

Dyeing Maple with Iron Buff

Iron buff is an interesting dye, the fact that the liquid is clear and can still instill a blue-grey color to hard maple and a green color to soft maple.  So it is also an indicator to determine if the maple [Acer spp.] is hard or soft.

Most folks say to place steel wool into vinegar.  The problem with steel wool is that it is covered with oil from manufacturing so I find it better to use iron filings [I save from saw sharpening] to make the solution known as ‘iron buff’.

I mixed up a small batch to stain the handle of a touch hole prick, also known as a vent pick, used to clean the touch hole of a flintlock rifle or smooth-bore.  A friend who is a blacksmith said he wanted me to make him one as he admired the one I had made several years ago using iron buff to color.  It has some age to it as can be seen in the photograph.

little prick

I will set the piano wire needle in the handle using Cutler’s Cement.  I first etch the end of the wire with garlic and as you can see the end also has some ‘upset’ marks on the shaft to help give the cement a key to improve the grip.  After it has cured for a week or so I will finish with Moses T’s Gunstocker’s Finish.

Everyone needs a little prick.

Stephen

March 3, 2013

30 day e-pox-ee or traditional Cutler’s Cement

 

As many of you know, and all of you should, that I don’t use modern things when it comes to doing traditional woodworking.  I don’t like modern white or yellow glues as their manufacture is extremely dangerous, highly polluting and based on petroleum distillates.  Same with modern poly glues and plastic finishes, I have no use for them.  They are just inappropriate for what I do.

What I was missing was the equivalent of e-pox-ee, the word does not even come out of my mouth, but I needed a permanent adhesive for chisel handles and for attaching wooden handles onto metal objects.  I did some experimental archeology and recreated the 1824 Cutler’s Cement from the Universal Receipt Book that I reprinted.

Well the stuff works great with only one drawback and that is its incredibly long drying time.  It does take at least 30 days for the stuff to completely cure and that is even helped along with keeping the newly ‘glued’ pieces near a heat source to aid in the drying and curing of the cement.  I also live in an arid mountain desert with low humidity.

I went with the exact formula on this batch, carefully measuring out the two main ingredients then adding just enough linseed oil [in the form of Moses T’s Gunstocker’s Finish, which is high in linseed oil with a bit of turpentine, gums and resins, etc.], to make a very thick paste.

small eating knife

small eating knife2

On a small German [F. Herder, Solingen] eating knife with a beech handle, I first etched the metal tang with a fresh cut clove of garlic, then pushed the thick past down the hole of the handle and checked it until it was pushing excess back out the hole.  I cleaned off the squeeze out and set it aside to dry.

small eating knife4

small eating knife3

After about a week I noticed that the oil had soaked through the beech wood handle in two places near the blade.  To my surprise the oil had not traveled with the grain of the wood but it migrated along the medullary rays, through the grain or growth rings.  I found that astonishing as I assumed the oil would flow along a ring rather than through the annual growth ring.

After a few more weeks the blade was securely held in the handle and I raised the grain and allowed it to dry.  I lightly sanded the beech, applied some Moses T’s Reviver [a lean oil] and some burnt umber dry powdered pigment.  I wiped off the excess and allowed it to dry for a couple of days, followed by a couple of coats of Moses T’s Gunstocker’s Finish [a fat oil].

small eating knife5

This knife has been used, soaked twice and washed with soap and water over a dozen times.  Blade is held securely.

The other items, brazier handle ferrules, saw handle, awl, chisels, etc., have all dried for the required time and all are very secure.  So now I have my appropriate, traditional adhesive that is waterproof, heat resistant, all natural, safe to make and use, and not a permanent inflexible dangerous petrochemical plastic.

Stephen

 

January 13, 2013

Experimental Archaeology

Filed under: Historical Material,Moses T's,Of Interest,Techniques,Uncategorized — Stephen Shepherd @ 10:41 am

 

And I don’t even need a degree to call myself an Experimental Archaeologist.  I have even done some Experiential Archeology, but I won’t get into that now.  I even think I am going to add ‘Experimental Archaeologist’ to my business card.

This is an experiment I did with a formula from The Universal Receipt Book 1824 for cutler’s cement.

cutler's cement

When I asked for yellow potter’s clay at the local pottery supply house, the salesperson recommended kaolin pipe clay, the stuff they have is white but when a liquid is added it is yellow.  This was 1/2 teaspoon of iron filings to 3 teaspoons of kaolin pipe clay and enough Moses T’s Gunstocker’s Finish [75% linseed oil] to the consistency of putty.

cutler's cement1

I fastened two small carving gouges and an awl into maple handles.  I had tried hide glue, hot shellac, hot pitch, nothing worked they all eventually worked loose.  So far the gouges have performed admirably and the awl is very secure.  They have dried for 30 days before I tested and used them.  I did leave a sample to dry and the thin parts dried in a couple of weeks, thicker material took longer but did harden up.

cutler's cement3

Notice squeeze out

cutler's cement2

 

 

 

 

 

I am going to affix the wrought iron shaft of this mulling iron made by Master Blacksmith Mark Schramm to a curly maple handle.  The iron was etched with garlic.  This will be subject to repeated heating’s so I want to see how it holds up.

cutler's cement4

I also attached a handle to a jeweler’s saw, when I got the saw the handle was attached to the end of the adjustable part of the saw.  The handle has a basswood  shim to fill the large void.  I barbed the edges of the tang and etched it with a clove of garlic.

The kaolin pipe clay will act as a drying agent for the linseed oil in the cement as well as the filling material.  The iron filings also behave as a metallic dryer as well as providing mechanical entanglement for the cutler’s cement.

Stephen

October 1, 2012

Hand Saw Season

Filed under: Drilling,Finishing,Moses T's,Of Interest,Proper Tools,Sawing,Scrapers,Techniques — Stephen Shepherd @ 3:46 pm

It must be hand saw season as two handsaws have occupied my time recently.  I made a small unbacked handsaw for a luthier friend as a prop to replace his plastic handle version that ruins otherwise nice photographs.  I don’t care if he uses it, but it must be in his photographs.

Simple version like my others I have made with square tapered octagonal curly maple handle; the nib on the end is for starting saw kerfs and is somewhat shaped like a violin scroll.  The tooth guard is aspen.

I shape the curly maple to rough shape with spokeshaves and hand planes but there is usually a bunch of tear out, so I go over the surfaces with a toothing plane, then using a card scraper removed all of the toothing marks leaving a smooth surface.  I then cut the kerf for the saw blade with a smaller saw for a tight fit.  I drilled two holes for the rivets through the handle, then marking the position of the holes on the saw plate, I drilled two holes through the metal.

That took some time, I had to use a punch to get a deep enough hole for the small drill bit to catch and start cutting.  I also drilled a hole for the nib/scroll, then used a jeweler’s saw and files to finish the shape of the pierced hole.  The outside shape of the nib was filed with a triangular file.  The saw is 13 tpi sharpened rip.  I had to sharpen it three times to get rid of the factory sharpening into decent shape.  Did have to set a few teeth, it was from an offset reversible dovetail saw, I sheared off the blade and cut it to length.

The handle was then soaked in water to raise the grain, after it dried, I scraped again and gave it a coat of Moses T’s Reviver [lean oil], after 24 hours a coat of Moses T’s Gunstocker’s Finish [fat oil], available here.  The handle is riveted on with brass rivets.

 

 

 

 

The other saw is one I traded from a friend, I had a long piece of curly maple suitable for a walking stick and he just got this at the local swap meet.  I am not sure of its use or whether it is a saw or an agricultural tool, but it sure looks oriental.

The blade is a uniform .057″ or 15 gauge in thickness, about 11 teeth per inch and all filed from one side, the other being a bevel.  It has a gutter forged along its curved length and held in the handle with two pins and a metal ferrule.  The wood is like ash, very light in weight and obviously hand shaped.  Interesting tool.

Stephen

 

September 9, 2012

I made a spokeshave to make a spokeshave

At the risk of repeating myself, that is exactly what happened.  I only noticed it after I was finished making the large spokeshave.  I used a small spokeshave that I made to make the large spokeshave.  I also made the saw to cut the throat and Mark Schramm made the burn auger to make the square holes for the tangs of the spokeshave blade[s] he also made.

While I was at it, I used a piece of horn from the horn spoons to add a wear plate to the small spokeshave.  It is dovetailed into the body and held in with Fish Glue.

I will be teaching a class to the Nevada WoodChucks next week in Reno and we will be making this traditional tanged spokeshave.  Always a fun trip.

Stephen

August 9, 2012

Cloudy lens cover, oxidized paint, scratched helmut visor? Moses T’s Oxyguard

Filed under: Alchemy,Finishing,For Sale or Trade,Moses T's,Nautical,Of Interest,Restoration — Stephen Shepherd @ 10:55 am

Sounds strange on a Woodworking site, but this is one of Moses T’s All Natural Products I manufacture and sell.  I originally took an old formula and modified it to treat old painted surfaces and raw metal to prevent oxidation.  It also restored oxidized paint, removes scratches from plastic laminate and after a friend used it on automobiles he was restoring, it worked better than anything on the market.

Here are some before and after pictures.  Plastic headlamp lens covers are oxidized and cloudy.  An inexpensive solution to replacement.

 

 

 

 

 

 

 

 

 

 

 

 

After one application of Moses T’s Oxyguard, put on wait 10 minutes and wipe off, allow to dry for 24 hours.  Dispose of oily rags properly.

A friend offered his car an an experimental test bed for Moses T’s Oxyguard.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Another friend had a motorcycle helmut and it was covered with scratches, he was going to buy another.  I took this and applied Moses T’s Oxyguard, waited 10 minutes and wiped off all the excess.  Cleared it right up.

A 4 ounce bottle is enough for one automobile, boat or small recreational vehicle and can be ordered here.

Stephen

July 3, 2012

Moses T’s All Natural Wood Care Products – No Petroleum Distillates

I started making these finishes back in the mid-1970′s to fulfill my own needs, then because of customer demand I started packaging them for sale.  They are based on old formulations St. John’s Oil [A Satin Oil Finish] dates back to medieval times and Gunstocker’s Finish [High Gloss Finish] is from 1829 Ohio River Valley.

They are all natural made from renewable resources.  They are safe to use, but like all drying oil products the rags used to apply and remove must be disposed of properly to avoid spontaneous combustion.

Moses T’s Reviver, based on two old formula I had been using, I combined them producing my most popular product.  Reviver restores old finishes, removes water rings and water marks, softens paint splatters, restores cracked and crazed surfaces.

Moses T’s St. John’s Oil, this traditional oil formula dates back hundreds of years and is very similar to Danish Oil finishes but better.  A satin oil finish.

Moses T’s St. John’s Wax – the above oil with the addition of pure beeswax.  The oil penetrates the wood and dries offering protection.  The beeswax remains on the surface for wax protection and shine.

Moses T’s Gunstocker’s Finish, capable of a high gloss with repeated coats this formula contains, copal, sandarac, colophony and amber.  This is my most popular finish.

Moses T’s Oxyguard, is intended for raw metal or painted surfaces but works great on scratched plastic and oxidized vehicle finishes.  Will make foggy plastic lenses clear.

Moses T’s Leather Reviver, restores old dried out leather such as red rot.  It also consolidates and strengthens old leather and makes it flexible.

They are available in 4 ounce and 16 ounce size and can be ordered from the Full Chisel Store.

Stephen

June 8, 2012

Double Flax Spinning Wheel – Flyer repair

This pair of flyer’s for a Double Flax Spinning Wheel* came in from Washington State, from someone who found me on the Internet, what a wonderful invention, both the spinning wheel and the World Wide Web.

One is an original [on the right below] and in remarkably good condition only one hook showing excessive wear.  It is made of beech with an iron mandrel and iron hooks.

The other appears to be a replacement made of walnut [on the left above] and with no hooks.  Possibly made to balance out the look without being functional.  It shows no evidence of a single adjustable hook.  The mandrel is original and matches the other, this flyer is broken and ‘repaired’ with some iron wire.

I first need to refit the mandrel into the wood to close up the crack and then I will make the repairs using Hot Hide Glue.  I will then make the hooks from iron wire and drill the holes for them in the flyer..  The iron hooks are flattened with a hammer on an anvil, this helps register them in the correct position.  I will etch the iron with a fresh clove of garlic and a bit of Fish Glue in the holes to hold the iron.

Once completed a coat of Moses T’s Reviver and ship them back.

Stephen

*Double Flax Wheels were sometimes called Gossip Wheels where two spinsters would spin and talk at the same time.  However I was also informed that a talented spinner, spinning from a distaff could spin two yarns simultaneously.

May 10, 2012

Shellac, Linseed Oil, & Paint – Traditional 19th Century Woodwork Finishes – recent printing

The Shellac, Linseed Oil, & Paint books are being restocked at both Tools for Working Wood and Lee Valley and to a new as yet undisclosed retail outlet.  I also have copies on hand.

The only difference is the ISBN and bar code on the back.

Stephen

April 30, 2012

Traditional Quilting Frame – tension mechanism

With the exception of the two strips of cloth that needs to be attached to the two 10 foot axles, the traditional quilting frame is complete.  The strips of cloth will be held with carpet/upholstery tacks, alder [Alnus spp.] is known for its tack/nail/screw holding properties.

I fitted each gear to the axles and marked them for ease of reassembly.  The gears need to match on each of the axles.  The gears are timed or clocked, so the pawls hold the gears in the same place on each end of the axle.

With the gears on each end of the axles and the axles installed in the frame, I positioned everything and marked the screw holes for the pawls.  I used a gimblet bit to drill the screw shank holes and a 2 burr countersink for the heads of the screws.  I made 4 small leather standoff washers and installed them between the pawl and the frame.  Instead of marking every hole, I positioned the pawls to mesh with the gears properly.  I put a bit of Moses T’s St. John’s Oil on the areas of fresh worked wood.

This project tested the limits of my small shop, with it set up, I can barely make it through the door.

Stephen

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